Climate, Environment, Renewable Energy, Sustainable Agriculture
The Next-Gen Solution for Sugar and Protein Extraction
BioeXtek-In4.0
Green Biomass Sugar and Protein Extraction System with Industry 4.0 Concept and Technology
The extraction rate of biomass is an important indicator, which determines the utilization efficiency of biomass and land resources.
For the sustainable development of the environment, climate, and future, humans need to extract more sugar, protein, and other high-value substances from green biomass. Increasing the extraction rate of biomass (sugar and protein) can save land planting area, reduce the use of pesticides, fertilizers and agricultural water, reduce agricultural costs, benefit environmental protection, alleviate climate impact, and ensure the development of sustainable agriculture .
Data analysis from Aarhus University/AU; when the protein extraction rate is 40%, agricultural innovation technologies can be used to increase alfalfa yield and protein content, reducing the area needed for cultivation. For example, if yield and protein content is increased to 14 tons/hectare and 20%, the alfalfa cultivation area can be reduced from 979,000 hectares to 504,000 hectares.
If the extraction method is improved, when the protein extraction rate reaches 70%, the alfalfa planting area can be reduced from 979,000 hectares to 559,429 hectares. Combined with AU's advanced agricultural technology, the planted area can be further reduced to 360,000 hectares. Improving the protein extraction rate can greatly reduce alfalfa's planting area.
The protein yield for 1) Today,2) Optimized and 3) Future is 703,600 tons.
The protein yield for 4) Future + optimized refining is 705,600 tons.
Four scenarios for growing grass to replace current soy imports for feed. A requirement of 705,000 tons of protein annually is assumed. The scenarios set out are 1) current grass production, which is optimized for fodder production for cattle, 2) optimized selection of species and management with a view to supplying biorefinery plants, 3) further research and development in breeding and optimized management of grassland crops for biorefinery as well as 4) both high grass yield and increased efficiency in refining.
The Next-Gen Solution for Sugar and Protein Extraction-In 4.0 BioeXtek-In4.0 SYSTEM
Green Biomass Sugar and Protein Extraction System with Industry 4.0 Concept and Technology
Extract more, and waste less with BioeXtek-In4.0.
Our solution: Maximize extraction efficiency, minimize land usage, and reduce pesticides and fertilizers. Protect the environment, and sustain the future.
The BioeXtek-In4.0 represents the next-generation solution that integrates Industry 4.0 principles and technologies into green biomass sugar and protein extraction systems, achieving more efficient and intelligent extraction processes. The intelligent and robust design of BioeXtek-In4.0 allows for the adjustment of the extraction process based on the specific characteristics of the biomass, maximizing the extraction rate.
In addition, BioeXtek-In4.0 can meet the diverse needs of biomass extraction and extract syrups and proteins from multiple sources. For example, even simple pre-treatment can achieve an astonishing 70% extraction rate of sweet sorghum syrup by introducing an advanced feeding system to ensure a stable extraction rate.
Welcome to JIULAN Bio Milld Institute, a leading provider of advanced technology solutions for sugar and protein extraction. Our cutting-edge equipment, incorporating the latest Industry 4.0 concepts and technologies, ensures the most efficient and effective extraction processes for both sugar syrup and protein. With a focus on innovation and customer satisfaction, we strive to unleash the full potential of modern extraction techniques and deliver exceptional results for our clients.
Solutions and Key Projects
Research has shown that the fiber component of biomass has a significant impact on biomass extraction efficiency. Under the same conditions, they are inversely proportional, with high fiber content leading to low extraction rates. In addition, biomass components also have a major impact on various links in the supply chain, such as biomass harvesting, transportation, pretreatment, storage, and waste disposal.
Therefore, small-scale demonstration factories and laboratories will play a key role in preparing for processing different biomass or before building large-scale biomass refining plants. They can help manufacturers reduce risks, lower costs, improve process feasibility, and ensure smooth supply chain operation.
We will provide customers with the following services:
1. Customized project design and planning to meet customer needs and requirements;
2. Project implementation and construction, including equipment selection, installation and commissioning, project management, and other aspects;
3. Provide operation and maintenance support, including talent training, equipment maintenance, technical support, etc.
In summary, we will provide customers with comprehensive project support and services to ensure project smooth completion and help customers succeed in the biomass field. We also provide whole factory output and turnkey solutions to improve efficiency and streamline the entire process.
BioeXtek-In4.0 Pilot /B Pilot is a demonstration plant and a biomass test platform with a testing nature.
The BioeXtest Lab./B Lab. is a cutting-edge laboratory that specializes in measuring, analyzing, and collecting biomass extraction rates on an industrial scale.
To minimize environmental damage, future bio-refineries will primarily be decentralized and small-scale.
Industry 4.0
Industry 4.0 is a manufacturing model aimed at applying modern information technology and advanced manufacturing technology to the manufacturing process in order to improve production efficiency, reduce production costs, improve quality, and push manufacturing from traditional centralized production to decentralized production. It realizes intelligent, efficient, and automated production, with a focus on personalized customization and green environmental protection. Industry 4.0 has become an important trend and direction for future manufacturing and has received support and investment from many countries and regions worldwide.